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خلاصہ
- 10 years of progressive experience in industrial management, with 5 years in leadership role.
- Expertise in managing large-scale operations and teams within a 24/7 manufacturing environment.
- Well-versed with Lean Manufacturing, Six Sigma, ISO 9001 standards, and process optimization.
- Strong analytical and problem-solving skills, data-driven decision-making, and improvement initiatives.
- MBA (Industrial Management), Bachelors in Engineering, and relevant certifications.
تجربہ
Production Manager
Rotogravure Printing _ Decorative
Oversee day-to-day operations in a 24/7 high-volume manufacturing setup, ensuring all production goals are met efficiently and on time while maintaining high standards of safety, quality, and productivity.
Plan, organize, and control all production activities, i.e., recipe formulation, color matching, resin, substrate, coating, color dispersion (bead mill) & packaging to meet output and quality standards.
Oversee all SAP production activities creation of production orders, confirmations, material consumption, BOM creation, quality grading, product release, and performance reporting.
Track and improve production KPIs, including OEE, output per shift, waste levels, cycle time & downtime.
Collaborates with sales, R&D, QA, and PPC to integrate new products and ensure smooth operations.
Oversee QA/QC functions, ensuring compliance with ISO 9001, audits, and customer requirements.
Optimize production workflows & processes to reduce costs and improve efficiency and overall performance.
Address issues promptly ensure root cause analysis and corrective actions are implemented.
Monitor and manage raw material inventory, ensuring optimal usage and stock levels (Masterbatches).
Manage and coach operators, shift supervisors, and teams, fostering a high-performance environment.
Conduct staff training programs and skill enhancement initiatives for production workforce. Analyze production reports (efficiency, downtime, shift logs) and initiate corrective actions when needed.
Execute other duties and responsibilities as assigned by leadership.
Production Manager
Manager Production and Operations Injection molding _ Packaging
Production Management
Managed EPS production processes, including pre-expansion, intermediate aging, block/shape molding,cutting, and packaging. Planned and executed production schedules based on order priorities and capacity.
Ensured optimal raw material usage (EPS beads, pentane, steam) to minimize losses and maintaindensity control.
Ensured daily output targets, reduced cycle times, and improved mold productivity.
Mold Handling & Optimization Supervised mold changeovers, alignment, and clamping to reduce downtime.
Coordinated regular mold maintenance, cleaning, and preventive servicing.
Worked with the tooling team to evaluate mold wear, performance, and part accuracy.
Assisted in new mold trials, sample development, and commissioning of customized molds.
Maintained mold inventory and technical drawings, ensuring compatibility with molding machines.
Plant & Machine Maintenance Collaborated with maintenance teams to ensure preventive, predictive, and corrective maintenance of Pre-expanders Molding machines (block and shape) Cutting units Steam systems and boilers Air compressors, vacuum pumps, and cooling towers Monitored machine downtime.
Conducted root cause analysis, and ensured prompt troubleshooting.
Prepared maintenance schedules and monitored spares consumption and inventory levels.
Initiated capex and utility improvement projects for increased efficiency and energy savings.
Quality Assurance & Compliance Ensured production processes complied with ISO 90012015, customer specs, and internal SOPs.
Addressed customer complaints, internal quality issues, and process gaps.
Conducted in-process quality checks to ensure uniform bead fusion, density, and surface finish.
Maintained documentation for ISO audits, health & safety, and environmental compliance.
Assistant Manager Operations
Assistant Manger PPC & Operations
Knitted Garments _ Textile
Production Planning & Control (PPC)
Executed production plans based on forecasts and available capacity.
Coordinated with merchandising, cutting, stitching, and finishing teams to meet delivery timelines.
Maintained production schedules, tracked WIP, and ensured smooth material flow.
Identified bottlenecks and optimized line balancing to enhance throughput.
Operations Management Supervised daily floor operations, ensuring SOP adherence and target achievement.
Monitored output, downtime, and waste to drive overall productivity.
Implemented Lean and 5S principles to maintain efficiency and workplace discipline.
Quality & Compliance Ensured process alignment with ISO 90012015 and QMS standards.
Participated in audits, maintained compliance documentation, and reduced rejections.
Supported certifications like WRAP, SEDEX, BSCI, and facilitated external audits.
Assisted in root cause analysis and CAPA implementation. Reporting & Analysis Prepared daily/weekly reports covering OEE, WIP, and quality KPIs.
Analyzed trends and presented actionable insights to management. Maintained audit-ready documentation and supported buyer visits.
Team Leadership Led PPC staff and floor supervisors to streamline production operations.
Conducted briefings, shift handovers, and review meetings for alignment and performance tracking.
